Connector Automation

Fully Automatic Impel Backplane Connector Assembly & Inspection Line

Integrating key processes including Wafer assembly, wire preparing, resistance welding, shielding plate assembly, and high-pressure molding, this automatic line is specifically engineered for the high-speed interconnect requirements in the fields of AI servers and data centers, and other related fields, fulfilling the demand for large-scale, intelligent mass production of high-performance communication connectors.

Product Introduction

Application Scenarios

Industry Focus

Applied in AI high-speed wire harnesses, high-speed backplane interconnects, and high-speed signal connections for data centers, and other related fields.

Applicable Products

Tailor-made for the automated production of next-generation high-speed backplane connectors.

Line Compatibility

Supports semi-auto/fully-auto production modes, standalone operation/full-line integration, and seamless connection with downstream inspection equipment.

Core Advantages

  • Precision Assembly: Utilizes dual-positioning system via pallet and vision (pallet accuracy: ±0.01 mm; vision-guided assembly accuracy: ±0.02 mm), ensuring high precision and consistency.
  • Full-Process Quality Control: Incorporates full-process vision monitoring and real-time inspection systems, strictly controlling every stage of manufacturing with pinpoint accuracy.
  • Flexible Manufacturing: Key stations feature a modular quick-change design, enabling quick changeover within 5 minutes and an equipment reuse rate of up to 80%; simple operation and low training costs.

Technical Specifications

Item Specification
Dimensions (L×W×H) 32,200 mm*1,200 mm*2,000 mm
CT ≤ 15 s
OEE ≥ 85%
Yield ≥ 97%
Equipment Power ≤ 50 kW
Operating Voltage AC 380 V±10%, 50/60 Hz, 3-phase 5-wire
Operating Air Pressure 0.5–0.7 MPa
Control Method PLC + IPC (Industrial Personal Computer) + vision positioning system
Safety Protection Safety doors, emergency stop, light curtains, and safety interlocks
Communication Interface EtherCAT/PROFINET/Ethernet

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