High-Speed Cable Automation

Fully Automatic CDFP High-Speed Cable Assembly Line

This is a fully automatic production line integrating various stations such as automatic wire feeding & cross-wiring, UV laser aluminum foil stripping & swinging, aluminum foil remove, CO2 laser insulation stripping, insulation remove, pre-forming & final-trimming, hot bar soldering, automatic clamp & fixture reflow system, and MES system. It is specifically engineered for the automated assembly of high-density wire harnesses like CDFP. High-precision servo systems and vision guidance ensure assembly stability, significantly reduce operator movement, and achieves data-driven production.

Product Introduction

Applications

Core Advantages

  • Superior Productivity: With a 20% increase in UPH, the line ensures that both stand-alone machine and integrated line outputs remain at industry-leading level, with a stable output of qualified product of 135-140 pcs per hour.
  • Intelligent Logistics: The automatic clamp & fixture reflow system significantly reduces manual intervention and optimizes material transfer efficiency.
  • Quality Assurance: A "triad" system integrating closed-loop servo control, vision inspection, and MES system enables full-process traceability, ensuring every CDFP connector meets PCIe 5.0/6.0 signal integrity standards.
  • Simplified O&M: The standardized UI interface, combined with a comprehensive training system, allows operators to achieve full competency within 3-5 days.

Technical Specifications

Item Specification
Dimensions (L×W×H) 21,600 mm*4,800 mm*1,900 mm
CT ≤ 23 s
OEE ≥ 85%
Line-wide Yield ≥ 95%
Control System Closed-loop servo control + vision inspection + MES system

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