High-Speed Cable Automation

Semi-Automatic Solder Ball Jetting Machine

This is a semi-automatic solder ball jetting system featuring a 6-axis, dual-gantry, dual-station design with independent vision positioning. It enables integrated jetting operations with high efficiency, supporting rapid transfer and precise positioning of workpieces and fixtures.

Product Introduction

Application Scenarios

Industry Focus

Widely applied in high-speed cable and connector manufacturing, 3C electronic connectors, precision cable assemblies, and other related fields requiring micro-solder ball jetting.

Applicable Products

Tailor-made for solder ball jetting of grounding plates, compression covers, and high-density connector terminals.

Line Compatibility

Supports semi-automatic operation with manual loading/unloading, and can be used as a standalone workstation.

Core Advantages

  • Dual-Station Dual-Gantry Design: Two independent stations with dual gantries and dual vision systems enable simultaneous processing, significantly increasing throughput and equipment utilization.
  • High-Precision Vision Positioning: Equipped with 5-megapixel industrial cameras, telecentric lenses, and laser distance sensors, achieving vision recognition accuracy of ±0.005mm and positioning accuracy of ±0.03mm (XYZ).
  • Non-Contact Laser Jetting: The laser does not directly act on the solder joint. Solder balls are melted inside the nozzle and jetted onto the pad using high-pressure inert gas, minimizing thermal damage to the PCB and components.
  • Flexible Solder Ball Compatibility: Supports solder ball diameters from 0.3mm to 0.76mm. Quick-change nozzle and singulation disk allow adaptation to different ball sizes. Imported nozzle from Israel with lifespan over 600,000 cycles.

More Information

Optional Configuration

1. P.S.A. Nitrogen Generator

  • No high-pressure gas cylinders required — no safety risks
  • Nitrogen purity up to 99.999%
  • Built-in multi-stage oil-water and water-gas separators
  • Built-in polymer water vapor filter with dew point down to -20°C
  • Automatic program control, no wearing parts
  • Real-time nitrogen purity display

2. Laser Power Upgrade

Configurable 100W / 200W / 300W laser source to match different solder ball sizes:

  • 0.3-0.4mm ball → 100W recommended
  • 0.45-0.5mm ball → 200W recommended
  • 0.55-0.76mm ball → 300W recommended

Technical Specifications

Item Specification
Dimensions (L×W×H) 1,106 mm*1,200 mm*1,760 mm (including tabletop)
Vision Positioning Accuracy ±0.005 mm
Positioning Accuracy (XYZ) ±0.03 mm
Jetting Area 200 × 200 mm
Laser Power Options 100W / 200W / 300W single-mode continuous fiber laser
Solder Ball Diameter 0.3 – 0.76 mm (configurable)
Nozzle Lifespan > 600,000 cycles (imported from Israel)
Power Supply AC 220V, 50/60Hz, 3000VA
Safety Protection Dual safety light curtains (Dual-station independent operation)

 

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